| Site: | Akashi Kaikyo Bridge Honshu-Shikoku Bridge Authority Hyogo Prefecture, Japan Date Visited: | October 1996 | Hosts: | M. Uemura, Tonen Corporation | Dr. U. Nishikawa, Head, Bridge Division, PWRI Summary: | The Akashi Kaikyo Bridge is designed to be the world's longest suspension bridge, once completed. A pilot rope consisting of dry aramid fiber was used in construction to facilitate the pulling and placement of heavier steel cables. | |
The Akashi Kaikyo Bridge will be the world's longest suspension bridge when completed in 1998. The main span alone equals 1,992 m with twin towers 283 m high. The bridge spans the Akashi straits from Honshu to Shikoku. The superstructure consists of a double deck stiffening steel truss carrying 6 lanes of highway traffic on the upper level and utilities on the lower deck.

Fig. B.44. A view of the bridge (October 1996, still under construction).

Fig. B.45. Dimensions and geometry of the Akashi-Kaikyo Bridge.
The pilot rope for the main cables consisted of dry aramid fibers within a protective polyethylene sheath (Fig. B.46). The light weight of the aramid pilot rope facilitated its easy placement by helicopter with a suspended cable drum (Fig. B.47). Once placed between the towers, it was used to pull the larger and heavier steel construction cables.
Fig. B.46. Sample of the aramid pilot rope.

Fig. B.47. Placement of the rope by helicopter.
The rope consisted of 800,000 strands of aramid. Table B.4 shows a comparison between the characteristics of the aramid rope and a conventional steel wire rope strand.
Material | Diameter (mm) | Rope Structure | Cross-sectional Area (mm2) | Weight/length (kg/m) | Tensile Strength (kN) |
Polyaramid | 10 | 1 mm sheath 8 mm bundle | 25.9 | 0.0917 | 46 |
Steel Wire Rope Strand | 10 | 6 x 24 wire strands | 34.8 | 0.332 | 49 |